Re-capping my A600

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cjcliffe

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After re-capping my A4000 I inspected some of my other systems, the A600 was looking particularly leaky so it was next up for repair.

Instead of the "gentle mechanical removal" method from before, this time I decided to try using ChipQuik.

A600_01_ChipQuikAndCaps.jpg

Taking a close look at the power input capacitors it's clear that most everything has leaked, plenty of dull or darkening leads, corrosion and residue:

A600_02_PowerCaps.jpg

Others fared better, but still some corrosion on a capacitor known for causing timing problems and cloudy leads on the others:

A600_03_TDCCaps.jpg

ChipQuik usage was fairly straightforward; it's brittle so it's easy to brake off a small segment with tweezers and drop it in a blob of flux on each of the capacitor leads. Touch it with the iron for 2-3 seconds and it pulls itself into the old solder. After that you can re-heat quickly and have several seconds to remove the part easily.

Here's the power input and audio areas de-capped and cleaned up -- cleaning just requires re-heating and wiping away with a bit of flux on a cotton swab while it's still molten for a few seconds:

A600_04_PowerCapPads.jpg A600_05_AudioCapPads.jpg

Inspecting the traces in the heavily corroded areas, all appears good:

A600_07_TraceInspect2.jpg A600_06_TraceInspect1.jpg

Capacitors replaced; put a bit too much solder on the pads + the iron tip and it bubbled out a bit when pressed down; a few have nice fillets but will definitely have to hold back on the solder a bit next time. All connections at least appear solid and measure sanely with the meter.

A600_08_NewPowerCaps.jpg A600_09_NewAudioCaps.jpg A600_10_NewTDCCaps.jpg
One of the pads in the power area had lifted with some corrosion underneath and I managed to snag it on a cotton swab while cleaning :hammer: -- Luckily the capacitor and it's neighbour just lead to a dead end where the RF modulator used to be.. :whistle:


The project was shelved for a bit while waiting for parts; but by the time I was ready to give it a try, testing my power bricks revealed I didn't have a single functional supply..

Then recently I tried to build a new one from an ATX supply which was successful! So next up; putting it back together and hoping it works :thumbsup:
 
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Putting it back together..

Putting it back together..

First up I put the ACA630 back in the system; doesn't seem to want to sit flush and won't detect on boot -- so I decided to take a closer look:

A600_11_ACA630_Hmm.jpg

Hmmm.. Nope; that doesn't look right..

I think I have a tool for this..

A600_12_Files.jpg

Much better, sits flat and 68k socket on the ACA630 now sitting flush to the board on all sides:

A600_13_ScrewFiled.jpg A600_14_ACA630_Refit.jpg

Cleaned and re-greased the floppy drive, re-installed it, the A604 and Indivision ECS, and then tried to boot:

A600_15_Booted.jpg A600_16_SysInfo.jpg

Happily greeted with the last installation I was working on; SysInfo looks good but time for some real tests.. :)

A600_17_OctaMed.jpg A600_18_4DStunts.jpg

Audio sounds great with OctaMed, both channels clear and well-balanced. 4D Sports Driving working great and all appears stable.

And finally, everything back together and ready to entertain again :thumbsup:

A600_19_Complete.jpg
 
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